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Achieving quality and process capability analysis with a robust manufacturing process (Customer Case)

Achieving quality and process capability analysis with a robust manufacturing process (Customer Case)

A new era of mold manufacturing opened by AutoForm plus: Swiss high-end kitchen manufacturer Franke.

Franke Kitchen Systems presents a case study on how they improved production robustness and successfully reduced costs with the adoption of AutoForm plus! 【Effects After Implementation】 ■ Consideration of the forming process through AutoForm plus enabled the development of a robust production system. ■ Contributed to the design and production of high-quality product designs suitable for special commemorative designs. ■ Created new collaborative relationships that transcended departmental boundaries through analytical evaluation of results from each process. ■ Enabled the evaluation of design variables related to the variable results of spherical radius plate reduction. If you would like the case study, it is available for free download.

  • Structural Analysis
  • Other analyses
  • Stress Analysis

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Improving the Accuracy of Press Forming Analysis with TriboForm <Customer Case Study>

Improving the Accuracy of Press Forming Analysis with TriboForm <Customer Case Study>

Volvo Car Corporation has adopted TriboForm for the door inner of the new Volvo XC90 to achieve its goals.

**Impact of Introducing TriboForm** By improving the prediction accuracy of strain, flow, and springback, we achieve "shortened development time," "reduced development costs," and "increased ROI (return on investment)."

  • Other analyses

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Adjustment of press die projections and die spotting through digital examination.

Adjustment of press die projections and die spotting through digital examination.

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

  • simulator
  • Mold Design

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Analysis software "AutoForm-Sigma" for improving production efficiency.

Analysis software "AutoForm-Sigma" for improving production efficiency.

Achieving analysis and improvement of robustness for press-formed parts and processes!

Using AutoForm-Sigma, you can achieve analysis and improvement of robustness for press-formed parts and processes. This software provides deep understanding and transparency regarding the forming process from the early engineering stages. It allows you to identify which design parameters affect the quality of the parts and to what extent, and it supports the identification of corrective actions when issues arise during trials and production. Furthermore, it can identify ineffective corrective actions as well as appropriate measures that lead to problem resolution. With this information, you can easily identify critical areas of the parts, the necessary measures to address them, and the impact of such solutions on other areas. By analyzing process performance, and particularly process capability, it becomes possible to validate the press forming process, reduce defects, and increase production efficiency. Utilizing AutoForm-Sigma enables the realization of the most efficient and stable manufacturing processes, as well as achieving quality targets. <Advantages> ■ Analytical process improvement ■ Stability and reliability of the forming process ■ Robust manufacturing processes ■ Minimization of defects in formed parts ■ Minimization of correction loops and associated costs

  • Other information systems

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Analysis of Elastic Mold Deflection and Anticipatory Correction

Analysis of Elastic Mold Deflection and Anticipatory Correction

Software 'AutoForm-ToolDeflect' for efficient analysis and correction of elastic mold deflection.

Due to the recent expansion of high-strength steel applications, simulations that take into account mold deflection are being required. By enabling the prediction of mold deflection and feeding back the deformation to the mold shape, it contributes to reducing the number of trial runs. AutoForm-ToolDeflect can be used from the early stages of process design when the final shape of the mold is not yet determined in CAD. It allows for the quick creation of initial concepts for mold design based solely on the part shape. Additionally, by analyzing various concepts, it becomes possible to select the most effective design. When utilizing AutoForm-ToolDeflect for final verification, the final mold shape data created in CAD is used. Once the mold deflection is calculated, over-crowning can be performed. This result can also be used as data for machining.

  • Press Dies
  • Mold Design
  • Stress Analysis

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